Light Cover Amazing Designs

High-Performance Light Covers & Aluminum Security Housings: Precision Die Cast Solutions

Material & Manufacturing Excellence
Our light covers, aluminum covers, and security housings are manufactured using ADC12 aluminum alloy through high-pressure die casting process, ensuring superior structural integrity for protective applications. The material's excellent thermal conductivity (≈96 W/m·K) makes it ideal for heat radiation purposes in security covers and instrument machining components.

Surface Treatment Options
• Raw Finish: Cost-effective solution for industrial light covers
• Powder Coating: 60-80μm thickness for durable aluminum covers
• Painting: Custom RAL colors for security housing aesthetics

Precision Engineering Capabilities
All security covers and instrument machining components receive secondary CNC machining to achieve:

• ±0.05mm dimensional tolerance

• Ra 1.6μm surface roughness

• True-position accuracy within 0.1mm

Thermal Management Advantages
The high-pressure die casting process creates aluminum covers with:
• 30% better heat dissipation than fabricated assemblies
• Uniform thermal distribution for sensitive security housing applications
• Integrated cooling fins for passive thermal management in light covers

Rapid Production Timeline
25-working-day lead time includes:

1. Die casting of security covers/aluminum covers (5 days)

2. CNC machining for instrument machining (10 days)

3. Surface treatment (powder coating/painting) (7 days)

4. Quality inspection (3 days)

Quality Assurance
Every security housing and light cover undergoes:
• X-ray inspection for porosity detection
• CMM verification for instrument machining precision
• Salt spray testing (500+ hours for coated components)

Applications
Our aluminum covers and security housing solutions serve:
• Military-grade equipment enclosures
• Industrial sensor light covers
• Medical instrument machining
• Telecommunications security covers

Why Choose Our Solutions

• Single-piece die cast construction eliminates weak joints

• ADC12 material provides excellent EMI shielding

• Custom tooling designs available for specialized security covers

• ISO 9001-certified manufacturing process

Technical Enhancements
Recent advancements in our high-pressure die casting process now enable:
• Wall thickness as thin as 1.5mm for lightweight aluminum covers
• Internal rib structures for reinforced security housing
• Cosmetic-grade finishes for visible light covers

For precision-engineered light covers, aluminum covers, or security housing solutions, contact our engineering team to discuss your instrument machining requirements.