Light Housing Innovative Designs

High-Precision Aluminum Die Casting for Lighting Components

Material Specifications
All our LED light housing and lighting housing products are manufactured using premium ADC12 aluminum alloy, offering:

• Superior heat conductivity (96-120 W/m·K)

• Excellent fluidity for thin-wall light covers (as thin as 1.2mm)

• High strength-to-weight ratio for durable light fixtures

Surface Treatment Options

1. Raw Finish:

• Ideal for industrial LED light housing requiring no cosmetic finish

• Maintains optimal heat dissipation for high-power light fixtures

2. Powder Coating:

• Available in 200+ RAL colors for decorative lighting housing

• Adds corrosion protection for outdoor light covers

• 80μm thickness standard (customizable)

3. Wet Painting:

• Smooth finish for premium LED light housing

• UV-resistant formulations available

• Optional textures (matte, glossy, hammered)

Advanced Manufacturing Process
Our 5 axis machining capabilities enable:

• Single-setup production of complex light fixtures geometries

• ±0.02mm tolerance for precision lighting housing

• 45° angled features in LED light housing without secondary operations

• Mirror finishes (Ra 0.8) on visible light covers surfaces

Thermal Management Features

• Die-cast-as-one light fixtures eliminate thermal interfaces

• Optimized fin designs in LED light housing (up to 25% better heat dissipation)

• Seamless integration with heat sinks in lighting housing

• Thermal simulation available for critical light covers

Precision Engineering
Secondary 5 axis machining ensures:

• Thread accuracy: ISO 6H standard for light fixtures

• Flatness within 0.05mm/m for LED light housing mounting surfaces

• Bore tolerance ±0.01mm for optical lighting housing

• Perfectly matched parting lines on light covers

Production Timeline

• Standard LED light housing: 25 working days

• Complex lighting housing with 5 axis machining: +3-5 days

• Urgent light fixtures production: 15-day expedited service

• Light covers prototype: 10-day turnaround

Quality Assurance
All LED light housing undergoes:

• 100% dimensional inspection (CMM)

• Pressure testing for outdoor lighting housing

• Thermal cycling validation for light fixtures

• Salt spray testing (500+ hours) for marine light covers

Design Support Services

• DFM analysis for 5 axis machining optimization

• Moldflow simulation for perfect LED light housing casting

• Thermal imaging prototypes for lighting housing

• Custom tooling design for unique light fixtures

Applications

1. Commercial LED light housing (street lights, high bays)

2. Architectural lighting housing (façade lighting)

3. Automotive light fixtures (headlamp housings)

4. Specialty light covers (grow lights, UV systems)